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Recycling

Our pelletizers allow reusable wastes such as sprues from injection molding, film trimming wastes, flakes from shredded PET bottles or battery housings, etc. to be recycled. The old material is first shredded, washed and predried and then goes into a drier before being pelletized again.

Direct recycling into the finished product - without the intermediate step of pelletizing (e.g. PET bottle flakes into deep-drawn film) - is also possible with our special screen changers.

If powder is required as the finished product of a recycling process, then our pulverizing systems are the right choice.

65 products for the application: Recycler

trudex®

Maag guarantee constant conveying in extrusion lines and thus highest product quality. With its robust construction, the new trudex® high-pressure gear pump enables operation in pressure ranges up to 700 bar which is the upper limit for conventional gear pumps. The advanced trudex® pump is rounding off Maag's gear pump product program and with its usual quality, does justice to the ever-increasing demand for high-pressure pumps for applications in extrusion lines.

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extrex® EX

Extrusion plants need extremely reliable units with high pumping consistency and a configuration to suit each application. The modular design of extrex® gear pumps makes light work of meeting diverse requirements. Three types are available: extrex® GP for a wide application range with moderate system pressures, extrex® HP for applications with high system pressures and extrex® HV having a 25% higher specific conveying capacity for pelletizing processes requiring low speeds.

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maax® 100S / 400S / 600S

It simplifies operation, control and adjustment of the operating parameters. This guarantees optimum protection and operation of the gear pump and screen changer. Process and operational reliability of the entire system is increased. The maax® 100S automation system is the ideal solution for integrating melt pumps and screen changers. maax® 400S is for upgrading coextrusion lines. The maax® 600S automation system is the ideal solution for equipping complete and complex extrusion and compounding plants.

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expac®

No matter how your process is designed, Maag will offer the best solution for any customer-specific application. The system uses only high-quality proven components. Knowhow and combining are the cornerstones for achieving the ideal result for our customer.

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extrex6 EX

Thermoplastic processing requires positive displacement devices that gently convey any kind of thermoplastic grades from high to low viscosity through the system. Specifically designed, low compression tooth design allow the extrex®-x6 class transfer, booster or metering gear pump to achieve both high pressure and low shear.

extrex® GPD

The extrex® GPD (general purpose twin gear pump) combines optimally economic and operating efficiency for extrusion lines. An extrusion line fitted with maag’s newest pump will be capable of running two completely different die head assemblies with distinct throughput and pressure ratings to produce high quality products. The individual output and tool pressure is by design ensured and adjustable.

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CSC

马格 生产的 CSC 连续换网器具有坚固耐用的结构并采用无泄漏工作模式,可达到熔体过滤方面的最高质量标准。Maag 连续换网器不断地在功能性方面得以改进,从而大大提高了产品质量。CSC 换网器采用经过验证的双活塞设计,在工作时无需另外使用任何密封件。各种尺寸与设计的换网器都具有坚固耐用的结构,这将确保本产品可连续对聚合物熔体进行无泄漏过滤。

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DV

Maag diverter valves (DV) are based on the proven single-piston design that operates without any additional seals. The diverter valves type DV are used in Plastics manufacture, pelletizing, and compounding applications where they function as deflection, safety, and start-up valves. Their sturdy construction guarantees reliable and leak-free operation for many years, e.g. as start-up support for underwater pelletizing or for discharging start-up material in pelletizing applications.

CSC-PE

Maag area-optimized continuous screen changers are based on the proven double-piston design. Thanks to the optimized oval-shaped screen cavity the available Screen area relative to the piston diameter is maximized resulting in an extreme compact design of these proven machines. With its minimized residence times of the polymer melt and the significantly lower heating requirement due to its compact design, the CSC-PE from maag stands for maximum efficiency and guarantees reliable and leak-free filtration of polymers for many years.

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CSC/BF-4F

Maag Backflush screen changers are based on the proven double-piston design which operates without any mechanical seals and is equipped with four screen cavities. This design is used mainly in recycling applications. Due to its fully automatic backflush function screen service life is maximized and the level of automation of the entire system is increased. Reduced operating costs and an enormous system availability are the main characteristics of this series. The sturdy construction guarantees reliable and leak-free filtration and backflush performance of polymer melts for many years.

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C-SSC

The continuous single-piston screen changer from Maag is based on the proven piston design with two screen cavities that operates without any mechanical seals. It sturdy construction, available in all sizes and designs, guarantees reliable and leak-free filtration of polymer melts for many years. An uninterrupted melt stream and an efficient degassing of the screen cavities allow continuous operation without any production interruptions. This screen changer is characterized by highest filtration quality with maximum system availability.

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CSC-DV

The Maag double-piston screen changer of the CSC-DV series is based on the proven piston design which requires no additional seals. This start-up screen changer combines all functions of a diverter valve and a continuous double-piston screen changers in a single compact unit. This results in a smaller installation dimensions and corresponding shorter residence time of the melt and lower heating requirements making this series to one of the most efficient machines in terms of capacity, spatial requirement, and heating.

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BAOMO

BAOMO 拉条造粒机特别推荐用于实验室和小 批量生产。其典型特征切粒室中的所有元件均由悬臂承载。它们非常易于维护、调节和清洁。

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P-USG

The P-USG underwater strand pelletizing systems made by Maag Automatik have been particularly designed for both the production of virgin polymers with lower throughput rates and for recycling applications. The simple design of the machine stands for engineering reduced to the essentials while heading for high process stability and pellet quality.

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PRIMOplus

包括 PRIMOPlus 造粒机的 WSG 干式拉条造粒系统经验证有效,它可生产出非常适合进一步加工的优质圆柱状粒料。 系统配置可变,以便与特定的生产要求达到最佳匹配,还可提供产品转换方面的最大灵活性。

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CENTRO

The CENTRO series of dryers is suitable for use with both SPHERO® underwater pelletizing and M-USG and P-USG underwater strand pelletizing systems. Well thought-out and highly accessible components, such as the core rotor device, serve to provide excellent operating characteristics and efficient servicing.

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SPHERO®

SPHERO® 水下造粒系统专门设计用于加工热塑性塑料及生产球形粒料。这套灵活性极高的系统可用于生产原料、混料、母料、工程塑料、木塑复合材料、热塑性弹性体和热熔胶,也适用于回收物料造粒。

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M-ASG

The proven WSG dry-cut strand pelletizing systems with M-ASG pelletizers produce the highest quality of cylindrical pellets particularly suitable for further processing.

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PWA

The process water treatment unit PWA serves for filtering, tempering, and circulating the process water in compound and masterbatch production and can be integrated into the base frame of the cooling trough or positioned externally. Using a heat exchanger, the PWA separates the contaminated process water circuit from the primary cooling circuit from the central water supply.

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PRIMO S

Successfully applied by hundreds of customers, the proven WSG dry-cut strand pelletizing systems with PRIMO S pelletizers produce the highest quality of cylindrical pellets or microgranular compounds particularly suitable for further processing.

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KW Cooling Trough

The cooling trough KW assures uniform tempering of strands during strand pelletizing in dry cut strand pelletizing systems. Variable modular length and width as well as many additional options allow adapting the cooling trough KW to almost every requirement.

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SE

The SE air knife guarantees efficient strand drying during pelletizing in both compound and masterbatch applications. Filled and reinforced materials require effective strand drying to minimize the residual moisture of the pellets, reduce dust and avoid premature wear of the cutting tools.

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BAOLI S

BAOLI 干式拉条切粒机适用于进一步加工,可以生产高品质的圆柱粒或微粒产品。拥有为国内外超过上百家客户提供切粒设备的成功经验,BAOLI 的设计适用于混炼,色母粒的拉条切粒工艺。

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CYCLO® is energy-efficient pellet drying with minimal space required. The dryers are suitable for use with both PEARLO® underwater pelletizing and M-USG and P-USG underwater strand pelletizing systems. Well thought-out and highly accessible components, such as the core rotor device, serve to provide excellent operating characteristics and efficient servicing.

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PEARLO®

The PEARLO® underwater pelletizer shows the integration of the extraordinary features from Gala and Automatik. PEARLO® has been designed to process a wide range of polymers and thermoplastics and produces mostly spherical pellets. This efficient and flexible system is for example applied in the production of raw materials, compounds, masterbatches, Engineering plastics, wood and nature filler filled polymer composites, thermoplastics elastomers, hot-melt adhesives, gum base and in the field of recycling.

PEARLOFLEX SYSTEM®

PEARLOFLEX SYSTEM® 水下造粒机专门设计用于加工各种聚合物和热塑性塑料,且主要生产球形粒子。 这套灵活性极高的系统可用于生产混料、母料、工程塑料、木材和自然填充聚合物复合材料和热塑性弹性体,也适用于回收物料造粒。

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The extremely compact and robust lab pelletizer SGS 25-E4 is based on the proven technology of the SGS E-series. It features many of the functions and advantages of its popular „big brother“. On a laboratory scale, real full-scale trials can be carried out with the SGS 25-E4. Two independently- controllable drives permit infinitely adjustable length of the pellets.

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SGS 100 / 200 / 300-E6

More than thousand machines in operation: The cantilvered pelletizers of the SGS-E series demonstrate their quality under roughest production conditions - and that since beginning of the ninteen-eighties. A sturdy and sophisticated design as well as many technical details for improved accessibility when cleaning and/or changing products reduce unproductive downtime and make the SGS-E the preferred pelletizer for production of Masterbatches and small lots. The improved cutting geometry extends the production range especially when processing soft, elastic and very brittle materials.

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SGS 200-L / SGS 300-L / SGS 400-L

The SCHEER Series Pelletizer was developed and engineered for the production of thermoplastic pellets. Its compact design, anti-flyback cutting chamber and precision machine components are just a few of the reasons that make the SCHEER Pelletizer a unique combination of economical operation, long service life, at the highest quality and throughput.

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SGS 600-L / SGS 800-L / SGS 1000-L

The SGS series pelletizers are a development of the SCHEER company. The robust design, in conjunction with outstanding workmanship, makes the SGS series a top quality product in pelletizing technology. Some of the practical features which characterize these machines are dual-shell design, forced cutting of all strands, bearings outside the cutting area, variable speed drive. Series production of the individual elements facilitates a wide variety of combinations such that the SGS can be assembled to suit any individual application.

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CYCLO® is energy-efficient pellet drying with minimal space required. The dryers are suitable for use with both PEARLO® underwater pelletizing and M-USG and P-USG underwater strand pelletizing systems. Well thought-out and highly accessible components, such as the core rotor device, serve to provide excellent operating characteristics and efficient servicing.

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SLC

The Spring Loaded Cutter (SLC) is a cost efficient solution for pelletizing basic polymers at lower rates. The SLC pelletizer uses constant spring pressure to adjust the cutter blades to the die plate, reducing the need for operator attention. The cutter hub is connected to the motor shaft through a telescoping spring sleeve, and the blades are automatically positioned against the die plate using spring force. The blade force can be adjusted per application or product by simply changing springs.

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The Manually Adjustable Pelletizer (MAP) features a manual adjusting wheel to position the blades against the die plate. This simple blade adjustment design provides visual blade wear indication and maximum control of blade position. The unique design of the axial advance system replaces the need for a bearing housing assembly. The MAP design requires only one long life thrust bearing for accurate adjustments.

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The EAC pelletizer offers fully automated control of blade adjustment, positioning and monitoring, resulting in maximum blade and die face life. Monitoring and adjustment processes are programmed in the Gala PLC controlled system. An optional integrated blade position measuring system is available, providing indication of blade position and alerting the need for a blade change.

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EA

With the EASY ACCESS series, Gala offers wide doors which permit easy, convenient and safe access for internal cleaning and maintenance. All Gala dryers are supplied with door timed interlocks and local power disconnect for operator safety.

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ECLN Model

Easy-Clean Low-Noise (ECLN) dryers are particularly easy to service and meet high demands on noise reduction < 80 dB(A). Features:
•Double walls filled with insulating material. Sound pressure level of < 80 dB(A) is possible.
•Large, wide doors and larger distances between rotor screens and dryer walls provide easy access to the interior.
•Integration of the intake and air filter into the resin outlet optimizes countercurrent air flow so less air volume is needed for the drying process.
All Gala dryers are supplied with door timed interlocks and local power disconnect for operator safety.

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The Gala Self-Cleaning Dryer is designed to achieve a high degree of self-cleaning which will reduce the otherwise common downtimes to a minimum. In most cases, this dryer need not be cleaned and opened to prepare the system for a color change. The entire compounding line can continue production and the “cleaning material” generated in pellet form can be readily reused. Once the purging of the extrusion system has been completed, the downstream equipment will be clean, and in most cases without requiring the operator to open and clean the dryer manually. This development was helped by the fact that easy cleaning is a built-in design feature of all Gala equipment, which has proved an essential asset in every day operation, especially in view of the increasingly complex nature of the jobs to be fulfilled by the users. This model dryer can be constructed with double insulated walls for the low noise version. The gap is filled with insulating material so that a sound pressure level of <80 dBA is guaranteed. Thorough cleaning is achieved through a combination of spray nozzles with a powerful water jet, air injection and controlled draining elements. A PLC controlled module can be used to achieve the highest degree of automation possible and to adapt the cleaning process to the product-specific requirements. All Gala dryers are supplied with door timed interlocks and local power disconnect for operator safety. Features: •Double walls filled with insulating material. Sound pressure level of < 80 dBA is possible.
•Large, wide opening doors and larger distances between rotor screens and dryer walls provide easy and convenient access to the interior.

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CLS

Gala's COMPACT LAB SYSTEM, is used downstream of an extruder or gear pump. Used in laboratory settings and by compounders when pelletizing and drying samples of polyethylene, polypropylene, polystyrene, ABS, flexible PVC and other polymers.

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A value engineered pelletizing system designed to economically pelletize and dry thermoplastics—polyethylene, polypropylene, polystyrene, flexible PVC, and more.

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The objective of the Flexline System: It was logical for Gala to invent and develop the Flexline, a machine concept that permits complex product changes within a matter of minutes. The fundamental engineering objective is to minimize unproductive time.

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By preserving the cutting geometry of the Conair style Model 304 pelletizer and merging the innovative features found in the Scheer “E-Series” pelletizer the Bullet Series has emerged. Using these two proven market leaders in the base design we have a pelletizer that is easier and faster to clean and service. Designed for 24/7 operation this unit is ideally suited for both laboratory and production users. The tool-less removable In-feed & Discharge Chutes makes this pelletizer desirable for compounders that have multiple material change overs several times a shift.

 A single large pneumatic cylinder with an upper feedroll that remains parallel with the bottom roll produces a greater uniform pulling force with varying diameter strands for less waste. Higher rates, less waste, high product quality and ease of operation was the target for the design of this pelletizer.

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Strand Pelletizer T200 Series

The T200 Series Strand Pelletizer has been designed to substantially reduce maintenance and cleaning time. What would typically take 30 minutes to disassemble now takes only 2 minutes. Hand knobs and the pivoting feedroll assembly “Tips” forward for access to the lower feedroll and bed knife for easy cleaning and adjustment. The T200 Series can produce up to 6000 lbs/hr while running 85 strands at 700 RPM. The specific gravity for the materials being pelletized may increase or decrease the capacity. A Stellite tipped rotor, on a 3˚ helix provides a scissor-like cutting action for clean quality pellets. Rotor to bed knife adjustment is easily accomplished with the use of eccentrics. The eccentrics allow the rotor to be dialed into the bed knife to provide precise adjustments for even cuts. The lower feedroll also operates with eccentrics minimizing the gap between the doctor blade and the lower feedroll. The solid carbide bed knife is very economical with four usable edges. A Hypalon upper feedroll and diamond-knurled lower feedroll is belt driven for uniform pulling force on the incoming strands. The upper feedroll is offset directing strands directly into the bed knife producing quality pellets. Safety features include safety interlocks and a Dynamic braking system. The rotor automatically stops before the cover can be opened to avoid injury. The T200 Series Strand Pelletizer offers a variety of options. Quick-ship machines, sparepart deliveries, and rotor sharpening service are all part of Reduction Engineering Scheers guarantee of  ervice and manufacturing excellence.

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DRYER DESIGNS are based on actual product rate testing. Gala has been conducting extensive testing on our centrifugal dryers at full production rates since early 2007.

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Gala tempered water systems are an integral part of a pelletizing system. The TWS conveys and cools pellets from the pelletizer cutting chamber to the resin outlet of the centrifugal dryer. The TWS is a closed loop system.
The individual components relevant for the process are selected according to the specific application requirements. Gala’s tempered water systems are typically used in pelletizing process at rates up to 15.000 kg/h.

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Gala’s IS (Integrated Sieve) Tempered Water System features a V-wire screen mounted directly under the dryer water outlet to filter solids from the process water prior to recirculation to the pelletizer. The screen is easy to remove for cleaning, reducing downtime between product changes. TWS 20 – 80 systems are skid mounted.

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The MB500® Tempered Water System is a result of a cooperative effort between Gala and its Customers to develop a machine which directly addresses the need for the Custom Compounder to thoroughly clean the system between products. Small color masterbatch runs require frequent changeover. The MB500 targets this specific Customer need.

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With the bidirectional polymer diverter valve ( Model BiPoDV), the melt is diverted sequentially into different directions. This means that, depending on the requirements of the job, the machine operator can work with two pelletizing heads that can be individually configured. The operator can prepare the machine for the next task and assemble, heat and tighten the ideal pelletizing tools under full production conditions. All connecting channels are freely accessible so the most recently used channels can be thoroughly cleaned. For product change, the polymer diverter valve housing is rotated and lifted into the new production position so melt flow is directed to the new fully prepared tool. The change of melt direction for the next production job can be readied in very little time and without tools. A lift-and-rotate mechanism makes it possible to change to a fully prepared and heated die plate at the operative machine within minutes.

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Fitted with a screen pack, the quick opening clamp is situated between an extruder or melt pump and the pelletizer die plate. The QOC is used to filter particles from the melt before entering the die. In applications where screen changers would not be fully utilized to their potential, the QOC offers an economical solution.

The dual canister filter provides extra process water filtration in high production situations where shutdowns are kept to a minimum or when processing highly filled products that create fine particulates not caught by a standard fines removal screen. The dual canister filter assembly is located after the process water pump in the tempered water system. Its purpose is to filter any fine particulates that may not have been caught in the standard water system filtration screen. Most customers requesting this feature wish to eliminate unnecessary downtime for cleaning or for extra protection when pelletizing heavily filled products that cause fine dust. This system is typically used on pellet production lines running 250 gpm (60 m³/h) or greater. The system consists of two stainless steel cylindrical housings, each containing a screen basket with 100 – 200 micron mesh bag. Valves and piping complete the system, as well as appropriate electrical controls. This filtration system can be programmed for an alarm to sound for manual filter changing or, in most cases, fully automated changing from one filter to another. One canister is in operation while the second is being prepared or ready for use.

The Gala FRS removes fine particles >0.15 mm from the process water. Clean process water prevents product contamination and the settling of fines in key system components. The curved screen and collection basin are made of stainless steel. A self-priming pump and internal piping may be used to convey process water from the dryer and over the curved screen. If the gradient is appropriate, gravity feeding will be sufficient. The process water contaminated with particles is first conducted into a holding chamber and then flows evenly over the curved screen. The fines >0.15 mm are separated and collected in a collection basin. The filtered water is recirculated.

The Gala Band Filtration System (BF) is designed for the pellet production line where there are several color changes throughout the day, and for the system used for cutting a product that creates fines resulting in contamination in the process water system. The operator do not have to monitor the system, the advance of the filter media is automatically activated in order to catch all fines down to 20 µm created before the process water becomes contaminated. In most of the cases, the water does not need to be replaced as it stays perfectly clean. The fines are continuously separated from the process water and collected in a mud cart.

The Gala Continuous Band Filtration (CBF) is also designed as a retrofit for the pellet production line where there are fines created regularly on some products and operator attendance would normally be required to clean the IS drawer in the production frequently. After installation of the CBF, the operator does not have to monitor the system anymore. The advance of the filter media is continuous and does not need any activation in order to catch fines larger than 150 µm. The process water contamination is in most cases eliminated. The fines are continuously separated from the process water and collected in a mud cart.

The Gala DFRS removes particles down to 0.14 mm from the process water. Clean process water avoids the contamination of the product and the settling of fines in key system components.The entire volume of process water separated from the pellets in the centrifugal dryer is conveyed by a self-priming waste water pump to a vibrating screen where it is continuously filtered. The fines are automatically separated from the circulating water and collected in a container outside the water tank. The water dripping from the container is recycled into the process. By actuating a valve, the vibrating screen can be by-passed so the process water is conveyed directly into the tank.

Developed by Gala to simplify the start-up phase of the underwater pelletizing process.

CENTRO

The CENTRO series of dryers is suitable for use with both SPHERO® underwater pelletizing and M-USG and P-USG underwater strand pelletizing systems. Well thought-out and highly accessible components, such as the core rotor device, serve to provide excellent operating characteristics and efficient servicing.

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With the multidirectional polymer diverter valve (Gala Model MdPoDV), the melt is diverted sequentially into different directions during production. The MdPoDV is designed to allow a continuous operation of the production machine and to increase output without interruptions from a defined minimum throughput up to the maximum line throughput. The machine does not have to be stopped and no throughput related modifications are required, so only minimum start-up waste is generated. At least one additional diverting operation is integrated, in addition to diverting to the floor or production position, allowing faster changeover between two product flow directions or the sequential operation of multiple pelletizers connected to the same diverter valve.

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The proven WSG dry-cut strand pelletizing systems with M-ASG pelletizers produce the highest quality of cylindrical pellets particularly suitable for further processing.

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PRIMOplus

The proven WSG dry-cut strand pelletizing systems with PRIMOplus pelletizers produce the highest quality of cylindrical pellets particularly suitable for further processing. Variable system configurations allow for optimal matching with your specific production requirements and also provide utmost flexibility in terms of product changeover.

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Baoli 干式拉条造粒机由两端轴承支撑,可生产出非常适合进一步加工的优质圆柱状粒料。BAOLI 提供三种尺寸的机器,工作宽度为 100 mm、200 mm 和 300 mm,可挤出最多 75 根聚合物料条。BAOLI 的先进切粒工具可保证很高的生产率,并确保拉条造粒机的长期可用性。

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The several hundred SGS-E plastic pelletizers already in continuous use are proof of the quality and cost effectiveness of these machines. The entire range of thermoplastics is pelletized, from soft rubber-like to brittle, fragile, high-density and glassfiber reinforced thermoplastics. The machines are designed for extreme working conditions in 3-shift operations and have an appropriately robust construction. The ideal balance between price and performance has always been our prime objective.

Designed for 24/7 operation and very low noise levels, this vacuum strand dryer has been recognized by many compounders as the preferred method for drying strands. Built on a compact frame the JV series air knife has proven itself as a very effective method of drying strands utilizing vacuum only. Each model has a cantilevered vacuum strip that can be positioned and placed anywhere along the water bath to draw the water off the strands as they exit the water. This takes up less floor space and maximizes the efficiency while utilizing the heat of the strands to expel surface moisture that results in drier polymer entering the pelletizer. A stainless steel cyclone continuously separates the water from the air stream and the water exits to a drain port. The JV head assembly is designed to positively separate and support the strands before and after the suction bar. When placed at the end of the water tank these units can be outfitted with an optional drip tray. This tray collects the dripping water and returns the water back to the water tank. To further increase water savings, a sump pump can be installed to pump the water from the drain to the water bath.

The Reduction Engineering pulverizer 85XLP, with its compact design, is the perfect fit for the medium throughput range or the ideal solution for In-House production. This unit, with its integrated PLC controls, assures the highest quality performance with minimal man-machine interface. As with all Reduction Engineering pulverizers, this unit incorporates our state-of-the-art technology that facilitates quick clean downs and change-over times.

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REX duo 系列服务于需要大量高品质粉末和高生产率的终端用户。关于消耗的功率和产出的千克数,其全部可用功率的有效利用使得 REX duo 系列成为最经济的粉碎机。占地面积小,输出高,使其成为高要求粉碎机或完美处理的正确选择。duoPLUS 版本胜过市场上所有其他机器的尺寸。

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The REX basic Pulverizer was designed for users that do not require tight particle distribution specification and can be used to pulverize a wide variety of materials. This includes compounding, extrusion, molding and recycling markets. To further enhance the process capabilities, several different process cooling innovations can be added to the machine. Some engineered Polymers require extremely low temperatures to enable processing. These cooling options make this unit a viable alternative to a full cryogenic pulverizer.

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BAOLI-3

BAOLI-3干式拉条切粒机采用两端轴承支撑的龙门式结构,能够充分满足生产各种高标准圆柱状塑料粒子的需求。BAOLI-3采用专利的台面升降技术,开放式结构设计更加优化,易于操作和维护,同时也能更好的兼容上下游设备。BAOLI-3采用德国澳迈原装进口的高性能切粒核心组件,确保长期稳定的生产出高品质的塑料粒子。

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